Reaching customers around the world is an exciting step for any small or medium-sized business. However, shipping products across borders brings unique challenges, especially when it comes to packaging. Your packaging must do more than just look good; it needs to protect your products through a complex journey, copy with various regulations, and still create a positive customer experience upon arrival.
Mastering international packaging best practices helps your brand expand confidently. It ensures your products arrive safely and efficiently, no matter the destination. Let’s explore key considerations for global brands.
Prioritise Product Protection for International Packaging
The journey for international shipments is often longer. Moreover, it involves more handling points. This increases the risk of damage – investing in robust packaging from the start prevents costly returns and dissatisfied customers. When it comes to protection, here are the top 3 details to keep in mind:
Internal Cushioning – use adequate void fill like bubble wrap, foam insert, crinkle paper, or honeycomb filler. This stops products from shifting inside the box. Ensure fragile items are suspended away from the outer walls.
Durable Outer Boxes – choose strong, multi-layered corrugated cardboard boxes. These resist crushing and punctures. The box should withstand potential impacts and stacking pressure during transit.
Moisture and Temperature Control – consider protective barriers for sensitive items. This includes poly bags, desiccant packs, or insulated liners. There safeguard against humidity, extreme temperature shifts, and condensation that can occur during various climate changes.
Ultimately, the goal is for the product to arrive in perfect condition. Skimping on protection now can cost you more in the long run in refunds and replacements.
Optimise for Cost and Efficiency
Optimizing your international packaging for cost and efficiency significantly impacts your bottom line. Indeed, every saved ounce or inch can add up across many shipments, making smart choices crucial. For instance, shipping carriers often charge based on dimensional weight, not actual weight, if a package is large. Therefore, designing compact packaging that minimises empty space helps reduce both material usage and shipping costs.
Similarly, choosing strong yet lightweight packaging materials can help reduce overall shipping weight and its associated costs. For instance, lighter corrugated options can still offer great protection. You can balance custom designs with standard box sizes where possible, which may reduce manufacturing costs for packaging materials, especially for high-volume products.
Lastly, for larger operations, exploring automated packaging solutions can speed up your packing process and reduce labour costs over time. Ultimately, smart packaging choices truly make a difference in your global shipping budget.

Master Customs + Labelling Compliance
International shipping involves navigating a maze of regulations. Improper labelling is a common cause of delays, fines, and even rejected/returned shipments. Understanding and adhering to these rules is crucial for smooth global operations:
- Accurate Customers Declarations – clearly and truthfully describe your product’s contents, value, and country of origin. Misinformation can lead to significant issues .
- Harmonised System (HS) Codes – include the correct HS code for each product. These international codes classify goods and determine tariffs and duties. Your customs broker or freight forwarder can help you find the right codes.
- Clear Labelling – ensure all labels are legible, durable and in the required language(s). Include recipient and sender addresses, tracking numbers, and any specific handling instructions. Use internationally recognised symbols for fragile items or “this side up” stickers.
- Country-Specific Requirements – research import restrictions or special labelling mandates for your target countries. For example, some nations require specific recycling symbols or ingredient declarations.
Correct international packaging labels prevent customs headaches. They ensure your product reaches your customer without unnecessary delays or hassle, leading to a satisfying experience.
Enhance the Global Unboxing Experience
Even across borders, the unboxing experience remains a vital part of customer satisfaction and brand building. Consequently, thoughtful packaging leaves a lasting impression, encouraging repeat business and positive reviews.
Firstly, brand consistency is key. You need to maintain your brand’s visual identity across all international packaging. This means using consistent colours, logos and fonts, which collectively reinforces your brand image on a global scale. A cohesive look helps customers instantly recognise and trust your brand, no matter where they are in the world.
Secondly, consider adding personal touches. Including a small branded thank-you not or a localised message can make a significant difference. Even a simple, well-designed insert can make customers feel valued and create a memorable moment. This thoughtfulness bridges geographical distances and strengthens emotional connections.
Something that is often overlooked, but crucial to the unboxing experience, is ease of opening. Design packaging that is easy and frustration-free to open. Consumers appreciate clear instructions and intuitive designs. A positive first interaction with the package reflects well on your brand, preventing annoyance and starting the customer relationship on a high note.
Lastly, cultural sensitivity is crucial. Research any cultural nuances related to colours, symbols, or even packaging materials in your target markets. Avoid anything that might be misinterpreted or cause offence. For example, certain colours might have negative connotations in some regions, or specific imagery could be culturally inappropriate. Being mindful of these details shows respect and prevents accidental missteps.
A great unboxing experience turns first-time international buyers into loyal brand advocates.

Let LeKAC Help You with International Packaging
Expanding your brand globally opens up incredible opportunities for success. However, navigating the complexities of international packaging is critical. By focusing on robust protection, meticulous compliance, cost-efficient design, and an engaging unboxing experience, you can ensure your products travel the world successfully.
At LeKAC, we understand the unique demands of global shipping. We specialise in creating custom packaging solutions that meet international standards. Our team helps you design durable, compliant, and impactful packaging. This protects your products, adheres to regulations, and captivates your customers worldwide.
So, if this blog post seemed daunting in any way – let us handle these details for you! Ready to optimise your international packaging strategy and confidently expand your global reach? Contact our team today to start with a free consultation. Let’s build packaging that travels well and sells even better!






